The application of PLC in capsule vulcanizing machine

In the tire vulcanization process, capsule as a necessary accessories of tire processing, have very high requirements in terms of performance. It needs to undergo repeated expansion and contraction, such as tensile deformation, underwent a rapid heating and cooling. Capsule vulcanization capsule is one of the key working procedure to obtain high quality performance, as well as the most important capsule production procedure. The process is to rubber properly processed into semi-finished products, again by chemical action, the semi-finished products made from capsule shape, to conform to the use of tire processing performance. Capsule vulcanization process including mold, mold, pressure maintaining sulfide, and mould, etc. Capsule vulcanizer by controlling the core rod, the core rod and the main oil cylinder movement, combined into certain core cavity, the formation pressure needed for the capsule sulfide, at the same time, by controlling the steam to control the temperature needed for sulfide. Most of the capsule vulcanizing machine adopts hydraulic system. Hydraulic station on the oil pipeline to control the core mold, the core module and the rise and fall of the main oil cylinder action. Combination of HOLLiAS LM series PLC controller analog acquisition of high precision, good ductility characteristics of network, this paper puts forward a set of hollysys small PLC capsule vulcanizing machine control system solutions. This scheme overcomes the traditional relay to replace capsule three elements in the process of pressure, temperature and time control is not enough precise, high failure rate, defect. The application of PLC in the capsule vulcanizing machine industry has a certain reference value. According to the demand of input and output points choose 40 points in CPU module LM3109 LM3310 and 4 channel analog input module. Switch input and mainly includes the operation mode of the control system to switch button, button, and the action buttons, etc. System of the analog input including temperature transducer signal input and pressure transmitter signal input. The output of the system including motor, solenoid valve, lights, etc. Touch screen for input parameters, and at the same time monitoring the running state and time. Computer as the remote monitoring equipment, which can be connected to the PLC controller, used to hold and monitor the running status of capsule vulcanizer. Capsule vulcanization vulcanizing machine control system mainly realized with various stages of the accurate control of pressure, temperature and time and the parameters of the fault detection and alarm, record and communication, etc. HOLLiAS LM series PLC is used to design the capsule vulcanizing machine control system with high temperature and pressure control precision, abundant network interface, etc, automate the capsule vulcanizer control and network management, greatly improving the production efficiency and product quality of capsule, meet the requirement of high quality, high efficiency, low failure rate, etc.
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