The application of PLC in automatic inspection juki

The application of PLC in automatic inspection juki newmaker welcome to e exhibition hall 1 filler/powder packaging machinery exhibition hall liquid automatic packaging machine, filling machine, screw cap machine, ton bag packaging machine, particles automatic packaging machine,. 。 。 With the increase of labor costs, more packaging need filling production line automation equipment to replace artificial to more rapid accurate inspection work. In this paper, with PLC controller as the control core of heavy equipment. Project introduction 1. Introduction to the industry will be packaged products, along with the assembly line to the weighing platform, test weight automatically examines whether accord with a standard equipment called juki. Figure 1. Automatic inspection juki 1. 2 customer demand control action of the machine itself is simpler, customer requirements, main is to have the touch screen in real time data, history data, and to select the formula and Settings, the most important thing is to save history to the U disk and then transferred to the computer in tabular form, request data including time, weight and whether the information such as qualified. 1. Three solutions for this equipment is mainly refers to the data set and processing, choose FBS series PLC and Aaron series of man-machine. Customers choose dmanisi inverter control the conveyor belt. 2 control system design. Core adopts the FBS - 1 hardware configuration equipment 10 ma, host, the host 6 input, output at 4; A CB5 module used to and electronics as the communication; Wei lun MT6070i touch-screen a man-machine interface, the man-machine adopts high 16 k color TFT LCD, with 800 x 600 resolution, host comes with two communication mouth; Kingston 8 gu dish one; DE m a frequency converter, yao hua electronics said one. Figure 2. Two basic hardware. Process design 2. Process flow diagram 2. 3 the software design 2. 3. 1 the PLC data acquisition through the MODBUS protocol and PLC communication, electronic scale to data acquisition and setting reset function. Figure 2. 3 for communication form in figure 2. 3 communication of PLC and electronic said form 2. 3. 2 in use in the design of man-machine interface program MT6070i of touch screen, to achieve equipment monitoring, parameter setting, historical data storage, and other functions. Below for monitoring the main page. Figure 2. Equipment debugging encountered many problems in the process of debugging, and PLC communication electronic scale has been unstable, later changed a few electronic said to find can stable communication electronic said. PLC anti-jamming is strong, after debugging good basically won't appear problem, there is a lot of interference solves the customer said before the problem of the interference of the great reading. The customer satisfied. The subsequent will continue to use FATEK products. Application experience in the project, to compare the trouble is that communication of PLC and electronic says, update and man-machine data collection and classification of storage problem. A start to find the correct classification method go a lot of detours, by completing the project programming of data processing, etc, the more clarity of thought, in the later work can be more handy.
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