Perfect deduce - Mr Calais control technology in the application of metal processing machinery

Introduction the symbol of reliability and durability - — Kaltenbach。 Power saw and band saw is Kaltenbach company's main product, widely used in metal processing machinery, for the metals industry in the expert knowledge and give a high degree of evaluation, this kind of metal processing machinery is usually adopted bei Calais ( B&R) Automation control technology, the innovative design for Calais made everything possible. 'When we choose to Calais ( B&R) Company is the key factor in Mr Calais has many advantages such as abundant unique applications, can help customers design the best solution of power ', Kaltenbach electrical design manager Gerhard Strobel said. Kaltenbach pursue high quality and high reliability of the product, rather than blindly following trends in technology and research and development of our products; Thus suppliers expect with years of experience in product research and development to provide clients with innovative products. 'this is, of course, also including excellent cost performance, it is important for continuous production machinery manufacturers. 'Gerhard Strobel added. In 1996, due to the control system of the German supplier supply interruption, Kaltenbach decided to change suppliers. As the past 'after we choose to control system always cannot be satisfactory, supplier can't provide the standard accessories of form a complete set such as analog I/O and axis positioning card, cause we are unable to establish standards for the customer the project such as this kind of situation will be unable to connect rotary encoder. 'Gerhard Strobel recalls. In addition, the supplier provide only expensive single site license. Clearly, we must solve the problem of control system as soon as possible. Global 120000 Kaltenbach manufacturing machine is used. In the face of such a large number of replacement system work extremely hard. Due to the product category of the metal processing, rich and varied, this step is very difficult. Kaltenbach employees 450 people, professional research and development and manufacturing of steel and aluminium power saws, band saw and light steel keel processing system, sheet metal processing equipment and punching and cutting system. Based on the processing materials to the high standard requirement of the machine, Kaltenbach specifications variety of products can provide customers with the best solution: independent production line can have all sorts of design, such as from semi-automatic saw machine to high performance automatic sawing machine. So now use the control system must be able to meet the needs of all kinds of product diversification. Gerhard Strobel explains, 'we use the six different types of cpus - Other components such as I/O configuration, and so on different models are also very rich. ' The beginning of new - — Reliable bei Calais control technology 'in our current main integrated PLC controller is based on Motorola/Freescale processor. Now, we are for the controller to replace Intel processor in the process of '. Mr Calais for a new generation of PCC X20 CPU are based on Intel technology. 'We have of X20 system have the strong interest because of their excellent performance and high performance - rich combination - - The small CPU can provide unexpected performance - - - The modular structure is mechanical provides powerful support for us. Kaltenbach companies prefer the Power Panel as HMI half automation system. For complex processing machinery, the use of the controller and the industrial PC with the combination of automation systems, industrial PC are connected to the PLC controller through the PVI. 'this set of control system can be used to display and process the data. 'Kaltenbach using object-oriented language Delphi written application running on a PC, used to display items and data processing. Software support DSDV interface; Therefore, from process engineering and technical system of data without human input. Automation Panel integration to customers customized mechanical hand work piece transmission process optimization of the work piece process optimization is a main trend of current, electrical technical manager said: 'the tools of the actual processing time accounts for only a small portion of the whole production process, most of their time is wasted in the material transfer process, if you can shorten the material transfer cycle, can save a lot of cost. 'Therefore, Kaltenbach developed modular standard parts such as cross transmission unit, the unit can work piece automatic transmission. 'Usually we configure their PLC controller and software for the system component interface, the aim is to ensure that the least amount of time spent adjustment unit to adapt to a specific task. 'Industrial Ethernet POWERLINK real-time communication system configuration will be one of the controller as the main, the rest of the controller by CAN connect each other, configured from the station.
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