Integrated PLC and motion control solutions for small parts conveyor line optimization of gas production equipment

Integrated PLC and motion control solutions for small parts conveyor line optimization of gas equipment production newmaker welcome to e hall exhibition hall 3 PLC controller PLC programmable controller, PLC programming cable. 。 。 To ensure maximum precision and speed of the Twins brand gas equipment accessories in gas burner and international well-known household appliances manufacturers, widely used in the oven. These parts developed by Beocom company is located in northern Italy and building of machines for processing. Some 20 years ago, Beocom developed the first fully automatic tandem installation and test equipment, it has two parallel permutation test station, the Twins brand name. This innovative products laid the foundation of the company's long-term success. Recently, Beocom the happy times of integrated PLC and motion control solutions has completed a new continuous production line for processing small gas equipment spare parts. 'When we are just good development, the automatic tandem test device is the biggest innovation characteristics between two workstations, up is relatively independent of the parts. 'With Franco Borsi together in 1995 co-founded the Ivan Beocom company Omodei said. 'Although the automatic tandem device at the time is not what is the new things, but only after two processing operation is complete before to pick up parts, so the cycle time is longer. After turning to control based on PC platform, we can based on temporal logic, shorten the cycle and the main control time. 'Recently, Beocom have developed one for the fuel gas parts installed on the metal casing processing ( Cutting, milling, turning, drilling, thread cutting, etc. ) Continuous production line. These components are responsible for ensuring that the tightness of gas equipment, which is why these components to use brass rod to maximum precision machining. 'Our continuous production line based on the principle of electronic control rotary table, on the other hand, it can also from our solid automated assembly and testing machine the professional knowledge of benefit. 'Ivan Omodei said. Throughput is constantly changing, but every day is usually on the thousands of parts within the scope of change, it depends on the size of the workpiece and processing requirements. Components are automatically on the delivery location. This actually eliminate downtime after configuration changes and to improve the production efficiency. Figure 1 and dividing machine with rotary dial form of continuous production line for processing gas equipment of small parts embedded controller integrated PLC and motion control of Beckhoff times f CX2030 embedded controller as the control unit for continuous production line. It not only monitoring distributed I/O points, but also control the movement of the 31 axis synchronization. AM8000 series servo motor using single cable technology, and the implementation of the linear motor. Composed of sensor, transducer and actuator of a complete set of peripherals through EtherCAT connection. Using temperature and vibration sensors can continuous production line for the whole monitoring measured values. In addition to the degree of protection for IP 20 EtherCAT terminal I/O module, also used the robust IP 67 field bus terminal box, they directly installed on the machine. Security solutions through TwinSAFE I/O terminal module, they can directly plug at the back of the embedded controller. HMI hardware with a 15 inch CP3915 remote multi-touch control panel. Custom panel is connected to a accord with human body engineering machine operation can install mobile arm. Twins continuous production line of the central control cabinet overview diagram, gas equipment of small parts are processed in the production line of a total of 15 were using dual channel and two series of single channel Ax5xxx EtherCAT servo drive is used to control the axis due to the control architecture based on standard components, Beocom develop complete application software for continuous production line. Ivan Omodei proudly pointed out that the software provides the function of the traditional NC controller does not have. Beocom will based on PC control technology as a standard, founder of Ivan Omodei lists will now times f based on PC control technology as the standard for the machine. 'We used to use solution is no longer competitive. As early as in 2011, we have for the first time to our machine equipped with The Times the control platform. We soon realized that it is very suitable for to meet our performance, speed and accuracy requirements. Assembly and testing line by more child components, so the centralized PC control system allows us to use full integration of all components to get the best performance. In addition, the EtherCAT as high-speed communications system can guarantee thousands of edge machine fast, the consistency of the signal transmission of the data points. According to Ivan Omodei described above, another bright spot is based on PC and the control technology of EtherCAT diagnostic ability. 'EtherCAT enables us to diagnosis accurate positioning to the I/O points, instead of the entire network segment. Based on PC platform, the control of remote fault diagnosis can also be easily. For example, we can detect whether there was a problem or trigger the alarm due to wrong operation or machine Settings, often appear this kind of situation. In addition, high-performance embedded controller combined with appropriate size of a storage medium, can achieve precise product tracking. ”
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