Haiwell（ The sea for) Four head filling machine, PLC, HMI Screw cap machine solution

4 head automatic piston liquid filling machine in the original two head filling machine series products on the basis of improved design, and added some additional functionality. Make the product using the operating, error precision, machine adjustment, equipment cleaning and maintenance more easy and convenient. Widely used in Japan, such as the oil industry, can be on different high viscosity fluid filling. Machine is compact and reasonable design, beautiful appearance is concise, the filling quantity convenient adjustment. Figure 1 figure 1 field device configuration, 1, C10S touch screen: * 10 inch TFT screen, 1024 * 600 resolution, A8, CPU 4 gb Flash + 512 m DDR3 * intelligent management, support the cloud/mobile terminal access control, high maneuverability; * integration Haiwell Cloud Cloud services, built-in Haiwell Cloud engine; Can remote implementation mobile phone APP, on site and remote computer cloud download 2, PLC, HMI and PLC program H60S0T - e + H36DOT + T16S0T - e( Filling machine parts) + H40S0T - e ( Twisting machine parts) * H series high performance PLC, extensible seven modules, bring a RS232, a RS485, optional front-end ports; 48 k * program permanent preservation, capacity, rich instruction, fully meet the demand of field logic control; * single support 16 points ( 8 road 200 KHZ high-speed pulse input) , 16 points ( 8 road 200 KHZ high-speed pulse output) ； On a 485 * can at the same time with different baud rate, data format of lower machine figure 2 network diagram, control scheme is introduced filling machine from the structure mainly includes three parts: storage tank, filling the host and frequency control of motor speed conveyor belt parts. Material storage tank is located in the upper part of the machine, is a with a liquid level sensor and incoming electromagnetic valve of normal pressure tank. Former procedure to send the material liquid of the solenoid valve in the tank, when reached the height of liquid level properly, the liquid level sensor sends out the signals, controlled by the electrical control part of the electromagnetic valve closed stop feeding, when the charge level dropped to a certain position, can open the incoming electromagnetic valve feeding again. Material storage tank bottom discharging mouth filling pipelines, and the host of the absorption material tube is linked together, the host will work when the loading tank liquid pumped in piston in cylinder, then through the nozzle into the bottle. Filling is completed, after the conveyor belt transmission to twisting machine parts of screw cap. In addition to the above control, as well as indispensable human-computer interaction interface, then we will implement the following control requirements: * parameter monitoring: HMI interface real-time display filling volume and filling speed, filling finish the operation parameters, such as the number and hand switch and modify accused of living system, and display the flow process diagram; * alarm message: real-time display alarm information, and can query historical fault parameters; Three pictures, field control figure 3 local HMI side figure 4 field assembly line 4, the part program part of the HMI figure 5 figure 6 condition monitoring master picture figure 7 manual operation interface in figure 8 is set machine picture 5, summarize the solution 1, HMI support download cable, USB download; 2, integration HaiwellCloud cloud services, built-in Haiwell cloud engine, convenient remote debugging program; 3, the sea for PLC485 support different baud rate and serial communication protocol, different data format and communication, a 485 will be the filler master PLC and the auxiliary control PLC and screw cap machine PLC controller communication link; 4, site selection PLC Ethernet, Ethernet PLC controller support multiple PC access at the same time, the Ethernet front-end ports at the same time can also act as host to access other devices, may be from the Lord, convenient debugging; 5, characteristic of the sea for communication instruction HHWR, HWRD, an instruction to achieve the different types of data at the same time advocate complementary PLC controller interaction, simplify the procedures. 6, single machine up to 8 axis 16 high-speed pulse output, synchronous control four head filling machine four suction servo, servo two-way movement. Integrated instruction PLSY, direction of the pulse control at the same time, the support to achieve the real-time change frequency, the filling process of three speed ( Start filling speed, speed, at the end of the middle filling speed) Control.
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